Bending Machine Hydraulic Valve Group
The hydraulic valve group of the bending machine is one of the key components of the hydraulic bending machine. It is mainly used to control the oil flow, pressure and flow of the hydraulic system to ensure the normal operation of the hydraulic bending machine. It accurately controls the movement of the upper and lower molds of the bending machine by adjusting the direction and speed of the hydraulic oil flow to achieve accurate bending operations. The design and performance of the hydraulic valve group directly affect the operating stability, precision and efficiency of the bending machine.
The hydraulic valve group of the bending machine is usually composed of multiple independent valves, control units and electronic control components. It is linked with hydraulic cylinders and other actuators to complete various working actions of the bending machine. It is suitable for CNC bending machines and traditional hydraulic bending machines, and plays a vital role in various types of metal sheet metal processing.
Product Features
High-precision control:
Accurate flow and pressure regulation ensures high-precision operation of the hydraulic system and ensures the accuracy of the bending machine's movements.
Stability and durability:
High-strength materials and optimized design enable the hydraulic valve group to operate stably for a long time under high-pressure and high-frequency working environments.
Intelligent control:
Some models of hydraulic valve groups can be linked with the CNC system for automatic control to improve processing accuracy and production efficiency.
Energy efficiency optimization:
Energy-saving design is adopted to reduce the energy consumption of the hydraulic system and reduce operating costs.
Protective safety design:
Equipped with safety valves, overflow valves and other protective devices to prevent hydraulic system overload and ensure the safety of operators and equipment.
Quick response:
It can respond quickly when performing operations, improve the working efficiency of the bending machine and shorten the processing cycle.
Easy maintenance:
The design is convenient for maintenance and replacement of various components to ensure the reliability of long-term operation of the system.
Main Components
The hydraulic valve group of the bending machine is mainly composed of the following core components:
Pressure control valve:
Control the pressure of the system to prevent the system from overpressure and ensure the stability and safety of the hydraulic system.
Flow control valve:
Control the flow of hydraulic oil to ensure the smooth and uniform movement of the bending machine, and adjust the speed and load capacity.
Reversing valve:
Adjust the direction of hydraulic oil flow, change the movement direction of the hydraulic actuator, and realize the lifting and lowering of the upper and lower molds.
Safety valve:
When the system pressure exceeds the set value, it automatically releases excess pressure to protect the system from damage.
Solenoid valve:
Control the working state of the hydraulic system through electrical signals to achieve automatic control. Usually combined with the CNC system to control the various actions of the hydraulic system.
Overflow valve:
Prevents damage to the hydraulic system caused by excessive pressure and plays the role of automatic pressure relief.
Two-way throttle valve:
Accurately control the flow rate of hydraulic oil, adjust the working speed of the bending machine, and ensure bending accuracy.
Working Principle
The working principle of the hydraulic valve group of the bending machine is based on the basic principle of the hydraulic system. The hydraulic pump supplies oil to the valve group through high-pressure oil. Various valves in the valve group (such as pressure control valve, flow control valve, reversing valve, etc.) adjust the flow and pressure of hydraulic oil according to system requirements and control the movement of actuators such as hydraulic cylinders and hydraulic motors.
Specifically, after the hydraulic oil is pumped to the valve group, it flows through each valve according to the control signal, adjusts the pressure, flow and direction, and drives the upper or lower die of the bending machine to move. The stability and accuracy of the hydraulic system are crucial to the processing quality and efficiency of the bending machine.
Application Field
The hydraulic valve group of the bending machine is widely used in the following industries:
Sheet metal processing:
Including bending processing of metal materials such as thin plates, medium and thick plates, steel plates, and aluminum plates.
Mechanical manufacturing:
Used for the production and processing of various mechanical parts.
Automotive industry:
Mainly used for the bending of metal parts such as automobile bodies, chassis, and frames.
Construction engineering:
Bending of building materials such as steel structures and aluminum alloys.
Aerospace:
High-precision bending for the production of aviation parts.
Electronics industry:
Bending of metal housings and electronic components.
Technical Parameters
Maximum working pressure: 10-30 MPa (depending on the requirements of the hydraulic system)
Flow range: 10-100 L/min, the flow range can be selected according to the type and requirements of the bending machine.
Working medium: Hydraulic oil or mineral oil is commonly used.
Working temperature: usually -20℃ to 80℃, and models that adapt to higher temperatures can also be customized.
Applicable models: Applicable to various bending equipment such as CNC bending machines, hydraulic bending machines, and mechanical bending machines.
Maintenance and Care
In order to ensure the stable operation of the hydraulic bending machine valve group, regular maintenance and inspection are very important:
Check the hydraulic oil regularly: Keep the hydraulic oil clean, replace the hydraulic oil regularly, and avoid oil contamination from damaging the valve group.
Check the valve and pipeline: Regularly check whether the valve group and hydraulic pipeline are leaking to ensure that the system is well sealed.
Clean the filter: Ensure that the filter in the hydraulic system is clean to avoid impurities in the oil clogging the valve.
Check and replace the seal: Regularly check whether the seal is aging or damaged to avoid oil leakage.
Calibrate the valve group: Regularly check the pressure and flow settings of the valve group to ensure accurate control of the valve group and avoid processing quality problems due to errors.
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