
Hydraulic cylinders are widely used in the mining industry. As an important part of mining machinery and equipment, hydraulic cylinders play key roles such as driving, supporting, lifting, and rotating. The mining operating environment is usually characterized by high load, high pressure, high temperature, and harsh conditions. Therefore, the design of hydraulic cylinders needs to have high durability and reliability. The following are the main applications of hydraulic cylinders in the mining industry:
1. Mining excavators and bulldozers
Hydraulic cylinders are one of the core components of mining excavators (such as excavators, bulldozers, etc.). Hydraulic cylinders drive the bucket, boom, rotation and lifting components of the equipment, enabling mining machinery to complete tasks such as excavation, handling, and bulldozing.
Bucket lifting: Hydraulic cylinders are used to control the lifting and lowering of the bucket, adjusting the angle and depth of the bucket to achieve the function of excavating earth and stone.
Rotation and bulldozing: Hydraulic cylinders also control the rotation of the equipment and the lifting and lowering of the bulldozer to improve operating efficiency.
Telescopic arm and arm adjustment: Telescopic arm cylinders help adjust the length and angle of the excavator's arm, giving the machine a larger operating range and flexibility.
2. Mining Drilling Machine
In mining drilling operations, hydraulic cylinders are used to control the lifting, pushing and rotating actions of the drilling machine. Through the hydraulic drive system, the drilling machine can adjust the depth, drilling speed and drilling angle of the drill bit.
Lifting and pushing of drill rods: Hydraulic cylinders help lift the drill rods and push them to the ground, providing the necessary force for the drilling process.
Bullying and supporting: In underground mining operations, hydraulic cylinders are also used to support the stability of the drilling rig and adjust the various components of the lifting rig.
3. Mining Hoisting Equipment
Mine hoists are often used to vertically transport ore, equipment and personnel. The application of hydraulic cylinders in hoists can provide stable power, so that the mine hoisting system can smoothly perform vertical lifting operations.
Lifting of lifting platform: Hydraulic cylinders drive the lifting of the lifting platform to ensure the rapid and safe transportation of materials and personnel.
Stability control: The hydraulic system can adjust the operating speed and stability of the lifting platform in real time to ensure the safety of the operation.
4. Mining transport vehicles
When mining transport vehicles (such as mining trucks, mining dump trucks, etc.) transport materials such as ore and coal, hydraulic cylinders are used to control the lifting, opening and closing and tilting of the carriage.
Carriage dumping: The hydraulic cylinder drives the tilting and unloading action of the dump truck carriage, so that the ore or waste can be dumped smoothly.
Carriage support: The hydraulic cylinder is also used to support the stability of the vehicle during the unloading process to ensure safe unloading.
5. Mining crusher
Mining crushers are used to crush materials such as ore and coal into small pieces. Hydraulic cylinders are used in crushers to control the closing of the crushing chamber and adjust the pressure of the crusher.
Adjustment of the crushing chamber: The hydraulic cylinder can adjust the size of the crusher's chamber to optimize the crushing effect.
Pressure regulation: The compression pressure of the crusher is controlled by the hydraulic cylinder to ensure the stability and efficiency of the crushing process.
6. Mining cranes and hoisting equipment
Crane and hoisting equipment in mines play an important role in material handling, mechanical assembly and equipment installation. Hydraulic cylinders drive the booms and jibs of these equipment to telescope and lift.
Lifting of booms and jibs: Hydraulic cylinders are responsible for lifting and lowering the booms in cranes, allowing cranes to flexibly adjust the operating height.
Stability control: During the lifting process, hydraulic cylinders can also be used to stabilize the lifting equipment to ensure the safety of the equipment during the lifting process.
7. Mine support equipment
In underground mines, hydraulic cylinders are often used in support equipment to help support the structure of the mine and ensure the stability of the mine.
Lifting of support frames: Hydraulic cylinders drive the lifting of support frames to adapt to changes in the mine environment and provide stable support.
Roof support: Hydraulic cylinders can also be used to support the roof of the mine to avoid mine collapse or other safety accidents.
8. Mine scraper conveyor
In the underground transportation system of the mine, hydraulic cylinders are used to control the inclination and tensioning of the scraper conveyor to help transport ore materials.
Tensioning and adjustment of the scraper: Hydraulic cylinders can adjust the tension of the scraper to make it run more smoothly.
Lifting and adjustment of conveyors: Hydraulic cylinders can also adjust the height and angle of conveyors so that ore can be transported smoothly.
9. Mining washing equipment
Hydraulic cylinders are usually used to control the conveying, mixing and lifting of materials in mining washing equipment.
Mixing and separation: Hydraulic cylinders can adjust the action of the agitator to effectively improve the separation efficiency of ore and water.
Lifting of cleaning device: The hydraulic system helps adjust the height of the cleaning components of the washing equipment to meet the processing requirements of different materials.
Advantages of hydraulic cylinders in the mining industry:
Efficiency and high load capacity: In the mining industry, hydraulic cylinders can provide huge thrust and stable power output to meet the high load requirements of mining equipment.
Accurate control and adjustment: Through hydraulic control, the cylinder can achieve stroke control to meet the various complex requirements in mining operations.
Adapt to harsh environments: Mining operations are usually in dusty, humid, high-temperature, and high-load environments. Hydraulic cylinders are designed with strong durability and corrosion resistance, and can operate stably in complex environments.
Reliability and safety: The mining industry has high requirements for the reliability of equipment. Hydraulic cylinders have become important power components in mining machinery due to their high safety, low maintenance requirements and good fault diagnosis performance.
Maintenance and care:
The mining industry has high requirements for the use of hydraulic cylinders, so maintenance and care are very important, mainly including:
Regularly check the sealing and oil condition to ensure there is no leakage or contamination.
Check the mechanical part of the cylinder to prevent wear or deformation.
Clean the surface of the cylinder to prevent dust and dirt from entering the system.
Regularly replace the hydraulic oil to ensure the cleanliness and performance of the oil.